Why Airplane Tires Are Made of Conductive Rubber
Why Airplane Tires Are Made of Conductive Rubber Airplane tires play a crucial role in the landing system of an aircraft. Unlike cars and trucks, airplanes cannot land on the belly of their fuselage. Instead, they rely on inflated tires that can withstand the weight of the aircraft and the friction created on the runway. While airplane tires may appear similar to their automotive counterparts, they are made of a special type of rubber known as conductive rubber. In this article, we will explore the reasons behind the use of conductive rubber in airplane tires and delve into the design and construction of these essential components. What is Conductive Rubber? Conductive rubber is an elastic rubber-based material designed specifically to conduct electricity. It is also known as conductive elastomer, as it allows electricity to flow through it with minimal restriction. Conductive rubber is any type of rubber-based material that facilitates the easy flow of electricity. It possesses excellent conductivity, which is a measure of how well electricity can flow through a material or object. The Importance of Conductive-Rubber Tires in Airplanes Airplanes employ tires made of conductive rubber to neutralize electricity. During takeoffs and landings, the friction between an airplane’s tires and the runway can generate static electricity. This build-up of electricity poses a risk to the aircraft’s electronic components, which are highly sensitive to electrical discharge. Without proper protection, stray electrical charges can damage these components and lead to their failure.Conductive rubber tires prevent the accumulation of electricity by allowing it to flow through the tires and dissipate to the ground. While conductive rubber facilitates the flow of electricity, it effectively prevents the buildup of static electricity within the tires. This unique property of conductive rubber ensures that the friction-created electricity does not accumulate in the airplane’s tires, thus safeguarding the aircraft’s electronic systems. The Design and Construction of Aircraft Tires Aircraft tires are meticulously designed and constructed to withstand the immense forces they encounter during takeoffs, landings, and taxiing. They must bear the weight of the aircraft, endure high speeds, and provide stability in various weather conditions. The design and construction of aircraft tires involve a combination of materials and technologies aimed at maximizing performance and safety. Tire Construction Materials Aircraft tires are composed of several materials, including rubber, nylon, cord, and steel. These materials are combined through a vulcanization process, which chemically converts polymers into durable materials by introducing crosslinks. The resulting structure of the tire provides the necessary strength, elasticity, and stability required for its operation. Ply Rating and Tire Types The term “ply rating” is used to indicate an index to the load rating of the tire. Years ago whentires were made from cotton cords, “ply rating” did indicate the actual number of plies in the carcass. With thedevelopment of higher- strength fibres such as nylon, fewer plies are needed to give an equivalent strength.Therefore, the definition of the term “ply rating” (actual number of cotton plies) has been replaced to mean anindex of carcass strength or a load carrying capacity. Bias-Ply Tires: Bias-ply tires consist of layers of rubber running diagonally to each other. They are known for their strength and are commonly used in aircraft due to their ability to withstand high loads. These tires often incorporate Inter Tread Reinforcing Fabric (ITF), which enhances stability, protects the casing plies, and acts as wear indicators. Radial Ply Tires: Radial ply tires have layers that run radially from the center line of the tire. These tires are lighter in weight compared to bias-ply tires but offer less strength. They are commonly used in aircraft where weight reduction is a priority. Tread Reinforcing PlyTread reinforcing plies are one or more layers of fabric that help strengthen and stabilize the treadarea for high-speed operation. It also serves as a reference for the buffing process in retreadabletires Aircraft Tire Conductivity Tires dissipate some static electricity in service but this conductivity will change with the cleanliness ofthe tire surface, atmospheric conditions and runway surface. Since this discharge rate is variable andnot very controllable, the tire cannot be counted on to dissipate static electricity. If there is anyquestion about static charge build-up, the aircraft must be grounded by mechanical means (duringmaintenance or parking position). Construction of tire Comparing, in particular, the LOAD and SPEED ratings of same sized Aircraft tires and other roadvehicle tires, the aircraft tire carries up to approximately six times than the other road vehicle tire. Theaircraft tire also is designed to travel over twice as fast for the same size. Components of Aircraft Tires Aircraft tires are comprised of several components, each serving a specific purpose in supporting the tire’s functionality and durability. 1. Tread: The tread is a specially formulated composite rubber designed to resist wear, cutting, chunking, and heat build-up. It features circumferential grooves that disperse water on wet runways, reducing the risk of hydroplaning and improving traction.2. Shoulder: The tire shoulder is the portion of the tread between the tread center and the tire sidewall. It provides support and protection to both the sidewall and the tread, allowing the tire to maintain its form during cornering maneuvers.3. Casing: The casing plies form the foundation strength of the tire. They consist of layers of fabric coated with high modulus of elasticity rubber, enhancing the tire’s elastic strength. These casing plies are wrapped around the beads to ensure proper fitting.4. Beads: Beads are bundles of high-tensile steel wires that attach the tire to the rim and create an airtight seal. Each strand of wire is coated in rubber compound and wound into coils of the correct diameter for the tire size.5. Chafers: Chafers are made of tough nylon material and are fitted around the bead clinch area to resist chafing damage to the tire and rim flange caused by repetitive rubbing.6. Sidewall: The sidewall of the tire is the area between the shoulder and the bead. It is covered with specially formulated rubber treated with anti-oxidants to protect the casing from weathering, cuts,